What Is the Minimum Order for Custom Boxes in the USA

Short answer: the minimum order for custom printed boxes at Modern Boxes is 100 units, for every box style. Plate, setup and die charges are one time and already included in the quoted price, so you do not pay a separate tooling fee on top.

Why is the minimum 100 units and not 10

Custom printing needs a printing plate and a cutting die for your exact box size. Setting those up takes the same effort for 10 boxes as for 1,000, so very small runs cost far more per box. A 100 unit minimum keeps the price per box reasonable for small brands while still letting you test a product.

What is included in the price

• Plate, setup and die charges (one time, included in the quote)
• A digital proof or mockup for your approval before production
• Printing and finishing based on the specification you approve

How to choose your first quantity

1. Count your real sales: take your average monthly orders and multiply by two or three. That covers one reorder cycle.
2. Add a small buffer: about 10 percent extra covers damaged or sample units.
3. Compare price breaks: ask for quotes at several tiers, such as 100, 250 and 500 units, and see where the price per box drops enough to justify a bigger order.
4. Keep the design stable: do not print a large quantity if you may change your logo or label soon.

Which brands usually start at 100 units

Candle, soap, cosmetics, bakery and gift brands often begin at the minimum, then reorder larger quantities after the first batch sells. Starting small also lets you check the lid fit and print color before committing to a bigger run.

Frequently asked questions

Can I mix different designs in one order of 100? Each design and size is quoted separately, so ask for a quote that lists every version you want.

Do I see a proof first? Yes. A digital proof is shared for approval before production starts.

How long does it take? About 16 to 18 business days to manufacture after final artwork approval, plus 8 to 10 days of ground delivery. Read the full timeline in our guide on how long custom boxes take.

Tell us your box style and quantity on the contact page and we will send a quote with price breaks.