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Custom Double Wall Tray Box

Rigid-feel tray packaging with double walls for stronger display support and premium retail durability.

Double-layer tray walls improve rigidity and reduce bowing under weight.
Available in cardboard, kraft, and corrugated options depending on durability needs.
Flat-pack delivery saves storage space and freight volume before use.
Precision die-cutting supports tool-free assembly with clean score lines.
High-definition graphics and premium finishes improve retail appeal.
Why Choose Modern Boxes?
BOX
Low MOQ, Starting at 100 Units
Order as few as 100 boxes. Perfect for startups and growing brands.
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Free Design Support
Our team helps with dielines, artwork, and print-ready files at no charge.
FAST
Fast 2-3 Day Production
Standard turnaround of 2-3 business days after design approval.
SHIP
Free Shipping Across the USA
We ship to all 50 states with free standard shipping on qualifying orders.
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Custom Double Wall Tray Box | USA Packaging | Modern Boxes

Custom Double Wall Tray Box Built for Growing Brands

The Double Wall Tray from Modern Boxes is designed for brands that need a tray format with stronger side support, cleaner presentation, and better shelf confidence. Its double-layered walls create a more rigid frame for products that need to look and feel substantial.

100
Minimum Order
2-3
Day Production
FREE
Design & Dielines

Ideal for delicate retail goods, high-end display items, and products that need a tray with premium presentation and added sidewall strength.

Why Choose Custom Double Wall Tray Box

BOX

Tray engineering for stronger display packaging

Double Wall Tray Boxes are built for products that need more support than a standard tray can offer. The reinforced sidewalls keep the tray stable and professional-looking even when used for heavier or more presentation-critical retail items.

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Why brands choose this layout

This style combines strong retail visibility, better structural confidence, and efficient flat-pack logistics. It is especially useful when brands want a display-forward tray that still performs well through handling, shelving, and transport.

Specifications

AttributeDetails
DimensionsAll custom sizes and shapes
PrintingCMYK, PMS, or no printing
Paper Stock10pt to 28pt, eco-friendly kraft, E-flute corrugated, bux board, cardstock
Quantities100 to 500,000
CoatingGloss, matte, spot UV
Default ProcessDie cutting, gluing, scoring, perforation
OptionsWindow cutout, gold or silver foiling, embossing, raised ink, PVC sheet
ProofFlat view, 3D mock-up, physical sampling on request
Turn Around Time4-6 business days or rush

Ready for Double Wall Tray Box That Sell Your Brand?

Send your logo and product size, get a free digital mock-up before anything prints.

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Frequently Asked Questions

What is the minimum order for a double wall tray box?

Our minimum order is 100 units for this reinforced tray packaging style.

Does the double wall improve rigidity?

Yes. The double-layer tray walls improve rigidity and reduce bowing under product weight.

Does this style ship flat to save space?

Yes. Flat-pack delivery saves storage space and freight volume before assembly.

Is assembly quick for double wall tray boxes?

Yes. Precision die-cutting supports tool-free assembly with clean score lines.

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1501 Cottman Ave, Philadelphia, PA 19111

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