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Custom Tray and Sleeve Box

Two-piece tray-and-sleeve packaging that combines layered protection with a refined slide-on presentation.

Inner tray can use strong double-thick material for better support and storage.
Outer sleeve adds another layer of protection and visual refinement.
Compartment options can separate layered or mixed products neatly.
Multiple tray and sleeve styles can be tailored to different product categories.
Premium cardstock, kraft, and paperboard options support different brand directions.
Why Choose Modern Boxes?
BOX
Low MOQ, Starting at 100 Units
Order as few as 100 boxes. Perfect for startups and growing brands.
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Free Design Support
Our team helps with dielines, artwork, and print-ready files at no charge.
FAST
Fast 2-3 Day Production
Standard turnaround of 2-3 business days after design approval.
SHIP
Free Shipping Across the USA
We ship to all 50 states with free standard shipping on qualifying orders.
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Custom Tray and Sleeve Box | USA Packaging | Modern Boxes

Custom Tray and Sleeve Box Built for Growing Brands

Tray and Sleeve Boxes are designed to package products with a premium two-piece structure that feels secure, refined, and brand-forward. The inner tray supports the product while the outer sleeve adds protection, storytelling space, and a cleaner shelf look.

100
Minimum Order
2-3
Day Production
FREE
Design & Dielines

A strong fit for fashion, cosmetics, gifts, candles, ornaments, jewelry, books, and specialty retail products that benefit from layered presentation.

Why Choose Custom Tray and Sleeve Box

BOX

Layered structure for better presentation

Tray and Sleeve Boxes give brands a packaging format that feels more intentional than a single-wall carton. The tray holds the product securely, while the sleeve creates a more polished exterior that works especially well for gifting and premium retail categories.

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Why this style supports many industries

This format is versatile because it can be adapted for open trays, compartment trays, food packaging, cosmetics, candles, and gift items. It combines strong presentation, product support, and custom branding in a structure customers naturally associate with premium packaging.

Specifications

AttributeDetails
DimensionsAll custom sizes and shapes
PrintingCMYK, PMS, or no printing
Paper Stock10pt to 28pt, eco-friendly kraft, E-flute corrugated, bux board, cardstock
Quantities100 to 500,000
CoatingGloss, matte, spot UV
Default ProcessDie cutting, gluing, scoring, perforation
OptionsWindow cutout, gold or silver foiling, embossing, raised ink, PVC sheet
ProofFlat view, 3D mock-up, physical sampling on request
Turn Around Time4-6 business days or rush

Ready for Tray and Sleeve Box That Sell Your Brand?

Send your logo and product size, get a free digital mock-up before anything prints.

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Frequently Asked Questions

What is the minimum order for a tray and sleeve box?

Our minimum order is 100 units for this two-piece tray-and-sleeve style.

How does the tray and sleeve combination work?

A sleeve slides over an inner tray, combining layered protection with a refined slide-on presentation.

Is this style good for premium unboxing experiences?

Yes. The two-piece design is popular for brands wanting a more premium unboxing moment.

Can both the tray and sleeve be custom printed?

Yes. Both components can be custom sized and printed to match your brand.

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