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Custom Full Flap Bottom

Reinforced pre-glued bottom packaging built for heavier items and stronger load-bearing support.

Pre-glued bottom structure improves durability and setup consistency.
Reinforced base handles heavier products more confidently than standard cartons.
Flat-folding design reduces storage space while keeping setup practical for manual assembly.
Suitable for brands not yet using high-speed automated packing lines.
Expanded interior support helps with products that have concentrated weight.
Why Choose Modern Boxes?
BOX
Low MOQ, Starting at 100 Units
Order as few as 100 boxes. Perfect for startups and growing brands.
ART
Free Design Support
Our team helps with dielines, artwork, and print-ready files at no charge.
FAST
Fast 2-3 Day Production
Standard turnaround of 2-3 business days after design approval.
SHIP
Free Shipping Across the USA
We ship to all 50 states with free standard shipping on qualifying orders.
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Custom Full Flap Bottom | USA Packaging | Modern Boxes

Custom Full Flap Bottom Built for Growing Brands

Engineered for higher load capacity, Full Flap Bottom boxes combine the convenience of an auto-lock style with extra base reinforcement. The pre-glued structure folds flat for storage and expands into a stronger format for heavier or unevenly distributed products.

100
Minimum Order
2-3
Day Production
FREE
Design & Dielines

Ideal for dense products, bottled goods, mechanical parts, and packaging projects that need more bottom-break resistance than standard folding cartons.

Why Choose Custom Full Flap Bottom

BOX

Strength for demanding products

Full Flap Bottom packaging is designed for higher-weight items or products with concentrated pressure at the center. The reinforced base gives your packaging more dependable performance during hand packing, warehousing, and shipping.

ART

Why this format matters

Brands choose this style when they need extra support without giving up flat storage and efficient manual assembly. It delivers a practical balance between production convenience, stronger base integrity, and scalable wholesale packaging value.

Specifications

AttributeDetails
DimensionsAll custom sizes and shapes
PrintingCMYK, PMS, or no printing
Paper Stock10pt to 28pt, eco-friendly kraft, E-flute corrugated, bux board, cardstock
Quantities100 to 500,000
CoatingGloss, matte, spot UV
Default ProcessDie cutting, gluing, scoring, perforation
OptionsWindow cutout, gold or silver foiling, embossing, raised ink, PVC sheet
ProofFlat view, 3D mock-up, physical sampling on request
Turn Around Time4-6 business days or rush

Ready for Full Flap Bottom That Sell Your Brand?

Send your logo and product size, get a free digital mock-up before anything prints.

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Frequently Asked Questions

What is the minimum order for a full flap bottom box?

Our minimum order is 100 units for this reinforced pre-glued bottom style.

Is this style suitable for heavier products?

Yes. The reinforced pre-glued bottom is built specifically for heavier items and stronger load-bearing needs.

Does the bottom require assembly on-site?

No. The bottom comes pre-glued, so only the sides need to be folded up during use.

Can this style be customized with branding?

Yes. Full-color printing and finishing options are available on the full flap bottom style.

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1501 Cottman Ave, Philadelphia, PA 19111

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